Brand: Clymer

Quick Reference Data

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers

CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques

CHAPTER THREE / TROUBLESHOOTING AND TESTING
Test equipment / Troubleshooting preparation / Operating requirements / Starting difficulty / Ignition system testing / Warning system / Starting system / Charging system / Fuses and wire harness / Engine speed limiting system / Trim system / Electrical testing / Engine noises / Cooling system / Gearcase

CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Tune-up / Submersion / Storage

CHAPTER FIVE / SYNCHRONIZATION AND ADJUSTMENT
Fuel system / Ignition timing / Throttle linkage adjustment (all models)

CHAPTER SIX / FUEL SYSTEM
Fuel tank / Fuel filter replacement / Primer bulb / Fuel pumps / Carburetor

CHAPTER SEVEN / ELECTRICAL AND IGNITION SYSTEMS
Battery / Electric starting system / Starter motor / Charging system / Ignition system / Warning system

CHAPTER EIGHT / POWER HEAD
Flywheel / Power head / Inspection

CHAPTER NINE / GEARCASE AND MIDSECTION
Gearcase operation / Propeller removal and installation / Gearcase removal and installation / Water pump / Gearcase / Inspection

CHAPTER TEN / MANUAL REWIND STARTER
Removal, repair and installation

CHAPTER ELEVEN / POWER TRIM AND TILT REPAIR
Fluid filling / Air bleeding

INDEX

WIRING DIAGRAMS

Models Covered
1992-2000 Tohatsu 115 HP
1992-2000 Tohatsu 120 HP
1992-2000 Tohatsu 140 HP
1992-2000 Tohatsu 15 HP
1992-2000 Tohatsu 18 HP
1992-2000 Tohatsu 2.5 HP
1992-2000 Tohatsu 25 HP
1992-2000 Tohatsu 3.5 HP
1992-2000 Tohatsu 30 HP
1992-2000 Tohatsu 40 HP
1992-2000 Tohatsu 5 HP
1992-2000 Tohatsu 50 HP
1992-2000 Tohatsu 60 HP
1992-2000 Tohatsu 70 HP
1992-2000 Tohatsu 8 HP
1992-2000 Tohatsu 80 HP
1992-2000 Tohatsu 9.8 HP
1992-2000 Tohatsu 9.9 HP
1992-2000 Tohatsu 90 HP

Part Number Variations
B790
B-790
156-B790
6241120