CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications /
Engine operation / Fasteners / Lubricants / Gasket sealants / Galvanic corrosion
/ Protection from galvanic corrosion / Propellers
CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips
/ Mechanic's techniques
CHAPTER THREE / TROUBLESHOOTING AND TESTING
Outboard engine identification / Troubleshooting test equipment /
Troubleshooting preparation / Starting difficulty / Fuel system / Starting
system / Charging system / Ignition system / Warning system / Fuses and wire
harness / Wire harness / Power head / Cooling system / Gearcase / Trim system /
Electronic fuel injection
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Before and after each use / Routine power head maintenance / Midsection
maintenance / Gearcase maintenance / Storage preparation / Tune-up
CHAPTER FIVE / SYNCHRONIZATION AND ADJUSTMENT
Valve adjustment / Throttle cable and linkage adjustment / Shift cable and
linkage adjustment / Carburetor synchronization (DF25 and DF30 models) / Pilot
screw adjustment / Idle speed adjustment / Choke solenoid and choke linkage /
Dashpot adjustment / Neutral-only start cable / Trim position sender / Trim tab
CHAPTER SIX / FUEL SYSTEM
Fuel system service precautions / Low pressure fuel pump / Silencer cover /
Carburetor removal and installation / Carburetor overhaul / Fuel injection
system
CHAPTER SEVEN / ELECTRICAL AND IGNITION
Starting system / Charging system / Ignition system / Warning system / Battery
maintenance
CHAPTER EIGHT / POWER HEAD
Flywheel / Power head removal/installation/repair / Cylinder head / Cylinder
block component removal / Cylinder block disassembly / Cylinder block cleaning /
Cylinder block inspection and maintenance / Cylinder block assembly / Break-in
procedure
