Engine Repair Parts

Outboard

Suzuki

Repair Manuals

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Suzuki Outboard Repair Manual Price: $ 29.79 / Each

Brand: Clymer

Quick Reference Data

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TOOLS AND TECHNIQUES

CHAPTER THREE / TROUBLESHOOTING

CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Storage / Complete submersion / Anti-corrosion maintenance / Engine flushing / Tune-up / Specifications

CHAPTER FIVE / TIMING, SYNCHRONIZATION AND ADJUSTMENT
Engine timing and synchronization / Specifications

CHAPTER SIX / FUEL SYSTEM
Fuel pump / Carburetor removal/installation / Carburetor overhaul/adjustment / Throttle plunger carburetor (DT 2) / Throttle plunger carburetor (DT 7.5 and DT 9) / Centerbowl carburetor (DT 3.5-DT 16) / Integral fuel pump carburetor / Centerbowl carburetor (DT 20-DT 140) / Carburetor cleaning and inspection / Reed valve assembly / Fuel tank / Fuel line and primer bulb / Specifications

CHAPTER SEVEN / ELECTRICAL SYSTEM
Battery / Lighting system / Battery charging system / Electrical starting system / Starter motor / Ignition motor / Magneto breaker-point ignition / PEI ignition / Specifications

CHAPTER EIGHT / POWER HEAD
Engine serial number / Fasteners and torque / Flywheel / Power head / Specifications

CHAPTER NINE / GEARCASE
Propeller / Water pump / Gearcase / Propeller shaft clutch / Pinion gear depth and forward/reverse gear backlash / Propeller shaft thrust clearance / Clutch pushrod dimension / Zinc anode / Specifications

CHAPTER TEN / AUTOMATIC REWIND STARTER
Bendix starter / Overhead starter / Specifications

CHAPTER ELEVEN / POWER TRIM AND TILT SYSTEM
Operation, maintenance and troubleshooting / Component replacement / Specifications

CHAPTER TWELVE / OIL INJECTION SYSTEM
System components / Operation / Warning buzzer / Oil pump service / Component replacement / Specifications

INDEX

WIRING DIAGRAMS
Includes wiring diagrams for: DT20, DT25, DT25P, DT25PE, DT28, DT28E, DT50, DT50M, DT50T, DT50W, DT60, DT65, DT85, DT85T, DT85TC, DT115 and DT140.

Models Covered
1977-1984 Suzuki DT115
1977-1984 Suzuki DT 140
1977-1984 Suzuki DT 15
1977-1984 Suzuki DT 16
1977-1984 Suzuki DT 2
1977-1984 Suzuki DT 20
1977-1984 Suzuki DT 25
1977-1984 Suzuki DT 3.5
1977-1984 Suzuki DT 30
1977-1984 Suzuki DT 4.5
1977-1984 Suzuki DT 40
1977-1984 Suzuki DT 5
1977-1984 Suzuki DT 50
1977-1984 Suzuki DT 50M
1977-1984 Suzuki DT 6
1977-1984 Suzuki DT 60
1977-1984 Suzuki DT 65
1977-1984 Suzuki DT 7.5
1977-1984 Suzuki DT 75
1977-1984 Suzuki DT 8
1977-1984 Suzuki DT 85
1977-1984 Suzuki DT 9
1977-1984 Suzuki DT 9.9

Part Number Variations
B780
B-780
156-B780
18-0050
180050
47-0050
QS 18-0050
QS180050
6201485