Brand: Clymer

Quick Reference Data

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TOOLS AND TECHNIQUES

CHAPTER THREE / TROUBLESHOOTING

CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Hour meter / Fuels and lubrication / Off-season storage / Anti-corrosion maintenance / Engine submersion / Cooling system flushing / Tune-up / Specifications

CHAPTER FIVE / ENGINE SYNCHRONIZATION AND LINKAGE ADJUSTMENTS
2 and 3.3 hp / 3 and 4 hp (except 4 deluxe) / 4 Deluxe models / 6 and 8 hp models / 9.9 and 15 hp models / 20-30 hp (two-cylinder) and 18 jet models / 25 and 35 hp (three-cylinder) models / 40-50 hp (two-cylinder), 28 jet and 35 jet models / 50-70 hp (three-cylinder) models / Specifications

CHAPTER SIX / FUEL SYSTEM
Conventional fuel pump service / Carburetors / Modular carburetor / TR and SV carburetors / Fuel primer systems / Antisiphon protection / Fuel tanks / Fuel lines, primer bulbs, fittings and connectors / Fuel filters / Reed valve service / Fuel recirculation systems / Specifications

CHAPTER SEVEN / IGNITION AND ELECTRICAL SYSTEMS
Battery charging system / Fuses / Electric starting system / Neutral safety switch / Flywheel service / Ignition system / CD1 (capacitor discharge one-cylinder) ignition (2 and 3.3 hp models) / Capacitor discharge (two-cylinder) ignition (3 and 4 hp models [except 4 Deluxe]) / CD2 (capacitor discharge two cylinder) (4 deluxe, 6-48 hp, 18 and 28 jet models with rope start and/or 4 [or 5] amp charging system) / CD2/CD3 (capacitor discharge two/three cylinder) ignition (40-70 hp and 35 jet models with 12 amp regulated charging system) / OIS2000 ignition system (25 and 35 hp [three-cylinder] models) / Electrical connector service / Specifications

CHAPTER EIGHT / POWER HEAD
Break-in / Lubricants, sealants and adhesives / Sealing surfaces / Fasteners and torque / Flywheel / Upper crankshaft seal replacement (3, 4-30 hp [two-cylinder] and 18 jet) / Power head removal installation disassembly assembly cleaning and inspection / Reed valves / Thermostat / Specifications

CHAPTER NINE / GEARCASE AND JET DRIVE UNITS
Gear case operation lubrication removal installation disassembly assembly pressure and vacuum test / Gear ratio/ Service precautions / Corrosion control / Neutral start adjustment (tiller handle models) / Propeller / Trim tab adjustment / Water pump / Pinion gear shimming (40-70 hp models) / Shift shaft height adjustment (40-70 hp) / Jet drive models / Jet pump unit adjustments maintenance / Jet pump unit service / Drive shaft and bearing housing / Water intake housing liner / Specifications

CHAPTER TEN / POWER TRIM AND TILT SYSTEMS
Manual tilt assist cylinder / Touch-trim system / Power trim and tilt hydraulic troubleshooting / Power trim and tilt system electrical troubleshooting / Electric motor testing / Power trim and tilt system service / Specifications

CHAPTER ELEVEN / OIL INJECTION SYSTEMS
Accumix R oil injection system / Constant ratio (25 and 35 hp [three-cylinder]) / VRO2 oil injection (35 jet, 40 hp [electric start] and 50-70 hp models) / Specifications

CHAPTER TWELVE / ROPE STARTERS AND REMOTE CONTROLS
Rope manual starter / Remote controls / Specifications

INDEX

WIRING DIAGRAMS

Models Covered
1995-2003 Johnson / Evinrude 15 HP
1995-2003 Johnson / Evinrude 18 Jet
1995-2003 Johnson / Evinrude 2 HP
1995-2003 Johnson / Evinrude 20 HP
1995-2003 Johnson / Evinrude 25 HP
1995-2003 Johnson / Evinrude 28 Jet
1995-2003 Johnson / Evinrude 28 Special
1995-2003 Johnson / Evinrude 3 HP
1995-2003 Johnson / Evinrude 3.3 HP
1995-2003 Johnson / Evinrude 3.5 HP
1995-2003 Johnson / Evinrude 30 HP
1995-2003 Johnson / Evinrude 35 HP
1995-2003 Johnson / Evinrude 4 Deluxe
1995-2003 Johnson / Evinrude 4 HP
1995-2003 Johnson / Evinrude 40 HP
1995-2003 Johnson / Evinrude 48 Special
1995-2003 Johnson / Evinrude 50 HP
1995-2003 Johnson / Evinrude 50 Special
1995-2003 Johnson / Evinrude 6 HP
1995-2003 Johnson / Evinrude 60 HP
1995-2003 Johnson / Evinrude 70 HP
1995-2003 Johnson / Evinrude 8 HP
1995-2003 Johnson / Evinrude 9.9 HP

Part Number Variations
B7352
B-735-2
156-B7352
18-0083
180083
47-0083
QS 18-0083
QS180083
6212026