CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, caution and warnings / Torque specifications /
Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion
/ Propellers
CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips
/ Mechanic's tips
CHAPTER THREE / TROUBLESHOOTING
Troubleshooting test equipment / Troubleshooting preparation / Starting
difficulty / Fuel system testing / Starting system / Ignition system / Warning
systems / Charging system / Fuses and wire harnesses / Trim system
troubleshooting / Base engine / Cooling system / Gearcase / Electronic fuel
injection system
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine maintenance / Electrical and ignition system / Cooling system
maintenance / Fuel system / Submersion / Tune-up
CHAPTER FIVE / TIMING, SYNCHRONIZATION AND ADJUSTMENTS
Timing adjustments / Throttle control/cable adjustments / Carburetor adjustments
/ Shift system adjustments / Neutral start system adjustment / Trim sender
adjustment / Timing belt tensioner
CHAPTER SIX / FUEL SYSTEM REPAIR
Fuel tank and fuel hose components / Silencer cover and carburetor/throttle
body/ Carburetor repair / EFI components
CHAPTER SEVEN / ELECTRICAL AND IGNITION
Starting system / Charging system / Ignition system /Warning system components /
Battery maintenance and testing
CHAPTER EIGHT / BASE ENGINE
Base engine removal and installation / Flywheel / Timing belt / Rocker arm
removal/installation / Cylinder head / Oil pump / Base engine disassembly / Base
engine inspection and measurement / Primary gearcase repair / Break-in procedure
CHAPTER NINE / GEARCASE REPAIR
Gearcase operation / Propeller / Gearcase removal and installation / Water pump
/ Gearcase repair
CHAPTER TWELVE / POWER TRIM/TILT SYSTEMS
Gas-assisted manual tilt system removal/installation / Single hydraulic cylinder
trim/tilt systems removal/installation / Three cylinders trim/tilt systems
removal/installation / Trim/tilt system components / Trim position sender
removal/installation / Trim control unit removal/installation / Electric
trim/tilt motor removal/installation / Manual relief valve replacement /
Electric trim/tilt motor repair / Filling procedure / Bleeding procedure
CHAPTER THIRTEEN / MIDSECTION
Minor repairs / Major repairs / Tiller control components
CHAPTER FOURTEEN / REMOTE CONTROL
Throttle/shift cable removal/installation / Remote control disassembly and
assembly
SUPPLEMENT / 2000-2005 MODEL SERVICE INFORMATION
Auto-start system / Centrifugal clutch
